2005 CHRYSLER Voyager Recalls, Complaints and Investigations

These recalls apply to the make, model, and year of your car – and should be fixed as soon as possible.

2 Recalls for 2005 CHRYSLER Voyager

Recall Date	Component	Summary
2007-12-11	VISIBILITY:GLASS, SIDE/REAR	CERTAIN CURVED TEMPERED REPLACEMENT GLASS MANUFACTURED BY HANGZHOU SAFETY GLASS LTD AND SUPPLIED TO SAFELITE BY AUTO TEMP INC., IDENTIFIED AS DOT-430, AND SOLD FOR USE ON CERTAIN DOMESTIC AND FOREIGN VEHICLES MAY NOT BREAK INTO SMALL PIECES AS EXPECTED OF TEMPERED GLASS AND FAILS TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 205, “GLAZING MATERIALS.” Remedy: SAFELITE WILL NOTIFY ITS RETAIL CUSTOMERS AND REPLACE THE GLASS FREE OF CHARGE. RETAIL CUSTOMERS CAN CONTACT SAFELITE TOLL FREE AT 1-888-843-2906. SAFELITE WILL NOTIFY ITS WHOLESALE CUSTOMERS AND REIMBURSE WHOLESALE CUSTOMERS FOR CURRENT INVENTORY AND AT A SPECIFIED RATE FOR REPLACING THEIR CUSTOMER’S GLASS. WHOLESALE CUSTOMERS CAN CONTACT SAFELITE’S WHOLESALE DIVISION, SERVICE AUTOGLASS TOLL FREE AT 1-888-246-6298. THE RECALL BEGAN ON JANUARY 15, 2008.
2006-03-13	SERVICE BRAKES, HYDRAULIC	CERTAIN AFTERMARKET BRAKE HYDRAULIC MASTER CYLINDERS SOLD AS REPLACEMENT BRAKE CYLINDERS FOR CERTAIN FORD, DAIMLERCHRYSLER, AND JEEP PASSENGER VEHICLES. THESE BRAKE CYLINDERS WERE SOLD UNDER THE BRAND NAMES OF NAPA, RAYBESTOS, AIMCO, AC DELCO, CARQUEST, BENDIX, AND WAGNER. ONLY PRODUCTS THAT WERE MANUFACTURED FROM JULY 27, 2005 THROUGH JANUARY 17, 2006 (DATE CODES 0529 THROUGH 0602) ARE SUBJECT TO THIS RECALL. WHEN SUBJECT TO VERY COLD TEMPERATURES, AN INTERNAL SEAL IN THE MASTER CYLINDER COULD LOSE FLEXIBILITY AND MAY CAUSE BRAKE FLUID TO LEAK. Remedy: AFFINIA (BRAKE PARTS, INC.) WILL REPLACE THE SUBJECT BRAKE HYDRAULIC MASTER CYLINDERS FREE OF CHARGE. THE RECALL BEGAN ON MARCH 20, 2006. OWNERS CAN CONTACT AFFINA GROUP CUSTOMER SERVICE AT 1-800-323-0354.

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0 Complaints sent to the Center for Auto Safety for 2005 CHRYSLER Voyager

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0 Complaints submitted to NHTSA for 2005 CHRYSLER Voyager

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8 Investigations for 2005 CHRYSLER Voyager

The subject vehicle (sv) population includes my 2005-2006 vehicles built between march 2004 and december 2005 manufactured with a trw supplied headlight switch assembly (hsa).the hsa was the primary focus of the investigation; earlier and later vehicles utilized different hsas.consumers complain that the headlights in the subject vehicles do not illuminate when the hsa is turned on, or that the headlights extinguish while on (subject failure).no other driving lights are affected.the front marker, tail, and instrument lamps operate.also, the high beams can be illuminated by holding the turn signal stalk in the up position.as reported by consumers, turning the hsa off and on typically corrects the failure.initially the failures occur infrequently but they become progressively more frequent with age.chrysler has indicated its intention to offer of an extended lifetime warranty on the hsa, so that consumers with this problem can have their hsa replaced at no charge when they begin experiencing the subject failure.commencing sometime in early 2013, chrysler will send letters to sv owners notifying them of the lifetime warranty.the sv headlight system design is essentially the same as that described in ea 05-009, which involved headlight anomalies in earlier model chrysler minivans; refer to it to for additional information.the subject failure is caused by friction between the plastic cam and metal surfaces of the electrical contacts in the hsa, which results in the production of plastic particles (debris).analysis shows that debris can collect on the electrical contact that controls the headlights, resulting in an open circuit and preventing the headlights from turning on.subsequent operation of the hsa may temporarily displace the debris, at which time the headlights operate correctly.lubricant was applied to the plastic cam beginning in december 2005, reducing debris production.consequently, subsequent failure levels were lower.the report counts shown above include only those that involve the subject failure.reports involving other failure modes which were identified have not been included either because they were not safety related, or if they were safety related, because there was no defect trend.the single crash event listed in the failure report summary table above involved a deer strike allegedly due to loss of headlights in february 2006.no injuries were reported in this crash.an april 2004 non-crash incident (“other” above) involved a momentary loss of headlights.the consumer drove into a ditch, and one minor injury was alleged. the subject vehicles experienced a 2.2% warranty claim rate.while standing alone this would appear to be significant, a portion of these warranty claims likely involve other problems with the hsa unrelated to the subject failure.in view of the on road experience of drivers in rapidly restoring headlight illumination by turning the headlight switch off and on again, the rate and particularly the recent trend in problems with the switch, and chrysler’s extended lifetime warranty coupled with the owner notification of that extended warranty, further investigation does not appear to be warranted.accordingly, the investigation is closed.the closing of this investigation does not constitute a finding by nhtsa that a safety-related defect does not exist, and the agency reserves the right to take additional action if warranted by new circumstances.details on chrysler’s lifetime hsa warranty extension for the sv population will be available in the public file for this investigation.

This defect petition evaluates july 7, 2014 allegations from an owner of a model year (my) 2007 dodge grand caravan minivan that engine stall occurs in these vehicles without warning after refueling.the petitioner's vehicle is a chrysler rs platform minivan.the rs platform includes my 2003 through 2007 dodge grand caravan, dodge caravan, chrysler town and country and chrysler voyager minivans.nhtsa evaluated the petition by analyzing consumer complaints submitted to the agency, analyzing field data, reviewing technical information provided in chrysler's response to an agency information request and testing an rs minivan identified by its owner as experiencing post-refuel engine stalls.after completing this evaluation, nhtsa has concluded that further investigation is unlikely to result in a finding that a defect related to motor vehicle safety exists.the stalls occurring in these vehicles only occur immediately after filling up the fuel tank and happen at low engine speeds. the failure rate is low, even after 8 to 13 years of the vehicles being in service, and there are no reports of crashes or injuries resulting from the stall condition.in the agency's view, additional investigation is unlikely to result in finding the existence of a safety-related defect in the subject vehicles.given the need to allocate and prioritize nhtsa's limited resources to best accomplish the agency's safety mission, the petition is denied.this action does not constitute a finding by nhtsa that a safety-related defect does not exist. the agency will take further action if warranted by future circumstances. more details concerning our review can be found in the federal register notice for this action.the following 161 voqs are included in the petition evaluation: 10209242, 10229468, 10240708, 10260923, 10275939, 10276532, 10296487, 10298175, 10328669, 10330144, 10346517, 10349789, 10354758, 10363689, 10372112, 10372368, 10372514, 10378031, 10379764, 10382938, 10387448, 10394063, 10398877, 10413918, 10418652, 10420924, 10427063, 10437525, 10445392, 10446902, 10470028, 10471249, 10473733, 10502231, 10503114, 10504260, 10509862, 10511988, 10512120, 10512385, 10512650, 10513147, 10538154, 10549841, 10551763, 10555188, 10555418, 10556754, 10565367, 10574012, 10574398, 10586555, 10587212, 10587559, 10593433, 10607841, 10607913, 10608922, 10615810, 10622468, 10628141, 10632112, 10632128, 10632172, 10632175, 10632231, 10632262, 10632266, 10632270, 10632305, 10632316, 10632326, 10632370, 10632385, 10632399, 10632492, 10632542, 10632765, 10632833, 10632928, 10633197, 10633281, 10633409, 10633421, 10633483, 10633507, 10637752, 10637804, 10637950, 10637975, 10638032, 10638289, 10638290, 10638401, 10638968, 10639218, 10639623, 10641157, 10641603, 10641614, 10641836, 10644339, 10644705, 10649713, 10649895, 10649932, 10650313, 10652590, 10653147, 10653783, 10654533, 10655226, 10658900, 10659679, 10660320, 10662588, 10662645, 10662662, 10663473, 10667056, 10667437, 10668081, 10668094, 10668131, 10668612, 10668969, 10668970, 10669584, 10669678, 10669729, 10669775, 10669866, 10669895, 10669992, 10670422, 10670506, 10676348, 10676732, 10677120, 10679795, 10679934, 10680057, 10680290, 10680342, 10680714, 10681512, 10682584, 10682906, 10683022, 10683114, 10683549, 10683620, 10683697, 10683743, 10689898, 10690761, 10691284, 10691556, 10691751, 10693061, 10694300

Date Opened	Date Closed	Component
2010-07-12	2011-09-13	EXTERIOR LIGHTING:HEADLIGHTS
2011-09-06	2012-11-29	EXTERIOR LIGHTING:HEADLIGHTS
2011-09-06	2012-11-29	ELECTRICAL SYSTEM
2010-07-12	2011-09-13	ELECTRICAL SYSTEM
2011-09-06	2012-11-29	EXTERIOR LIGHTING:HEADLIGHTS:SWITCH
2011-09-06	2012-11-29	EXTERIOR LIGHTING
2010-07-12	2011-09-13	EXTERIOR LIGHTING:HEADLIGHTS:SWITCH
2014-09-05	2015-04-06	FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY

Manufacturers tell dealers about repairs for on your car. But they won’t tell you – unless you know to ask. Knowledge is power.

41 Service Alerts for 2005 CHRYSLER Voyager

Date	Description
2013-03-20	160000 STRUCTURE 82212076, 82203694 – Fabric Cleaner This “fabric cleaner” is not intended for sale in California, the otc states (Connecticut, Delaware, Massachusetts, Maine, New Hampshire, New Jersey, New York, Pennsylvania, Virginia, and Washington dc Click to view a copy of the full alert on NHTSA's website (select "Manufacturer Communication")
2016-02-26	060000 ENGINE AND ENGINE COOLING Valve Body. These may cause over drive cycling. Click to view a copy of the full alert on NHTSA's website (select "Manufacturer Communication")
2020-04-22	110000 ELECTRICAL SYSTEM Charging System, Battery Diagnostic Tools and Warranty This information only bulletin discusses using the correct test equipment for testing batteries and charging systems, and also warranty reimbursement when battery replacements are nece Click to view a copy of the full alert on NHTSA's website (select "Manufacturer Communication")
2020-04-22	350000 EQUIPMENT Charging System, Battery Diagnostic Tools and Warranty This information only bulletin discusses using the correct test equipment for testing batteries and charging systems, and also warranty reimbursement when battery replacements are nece Click to view a copy of the full alert on NHTSA's website (select "Manufacturer Communication")
2020-04-30	160000 STRUCTURE Disinfectant Solution Recommended for COVID-19 Click to view a copy of the full alert on NHTSA's website (select "Manufacturer Communication")
2020-04-30	350000 EQUIPMENT Disinfectant Solution Recommended for COVID-19 Click to view a copy of the full alert on NHTSA's website (select "Manufacturer Communication")
2019-11-20	160000 STRUCTURE Repair Parts Used For Structural Repairs This bulletin involves discussing FCA US LLC position with regard to structural repair parts usage. Click to view a copy of the full alert on NHTSA's website (select "Manufacturer Communication")
2019-11-20	350000 EQUIPMENT Use of Salvage/Recycled Parts This bulletin involves discussing FCA US LLC position with regard to collision repair industry awareness regarding the use of recycled or salvage parts. Click to view a copy of the full alert on NHTSA's website (select "Manufacturer Communication")
2019-11-20	160000 STRUCTURE Use of Aftermarket Parts This bulletin involves discussing FCA US LLC position with regard to collision repair industry awareness regarding the use of aftermarket parts. Click to view a copy of the full alert on NHTSA's website (select "Manufacturer Communication")
2019-11-20	350000 EQUIPMENT Use of Aftermarket Parts This bulletin involves discussing FCA US LLC position with regard to collision repair industry awareness regarding the use of aftermarket parts. Click to view a copy of the full alert on NHTSA's website (select "Manufacturer Communication")
2014-07-30	103100 POWER TRAIN:AUTOMATIC TRANSMISSION:CONTROL MODULE (TCM, PCM) Generic Powertrain Control Module (PCM) Procedure This bulletin involves programming a generic PCM with software. Click to view a copy of the full alert on NHTSA's website (select "Manufacturer Communication")
2014-07-30	110000 ELECTRICAL SYSTEM Generic Powertrain Control Module (PCM) Procedure This bulletin involves programming a generic PCM with software. Click to view a copy of the full alert on NHTSA's website (select "Manufacturer Communication")
2014-07-30	118000 ELECTRICAL SYSTEM:SOFTWARE Generic Powertrain Control Module (PCM) Procedure This bulletin involves programming a generic PCM with software. Click to view a copy of the full alert on NHTSA's website (select "Manufacturer Communication")
2016-08-23	114000 ELECTRICAL SYSTEM:WIRING Return: Wiring Assy – Engine You have been identified as either having stock, or have stock in transit to your dealership. Please return stock packaged before 2016/07/31 (31 July, 2016)of follow ing part numbers:68176457AF, 68176459AF. P Click to view a copy of the full alert on NHTSA's website (select "Manufacturer Communication")
2016-08-22	350000 EQUIPMENT 05182535AD – Lamp Assy ?Tail Light LT You have been identified as either having stock, or have stock in transit to your dealership. Please return suspect stock of part number 05182535AD . See attachments for identifying suspect stock. Pl Click to view a copy of the full alert on NHTSA's website (select "Manufacturer Communication")
2016-08-22	120000 LIGHTING (PWS) 05182535AD – Lamp Assy ?Tail Light LT You have been identified as either having stock, or have stock in transit to your dealership. Please return suspect stock of part number 05182535AD . See attachments for identifying suspect stock. Pl Click to view a copy of the full alert on NHTSA's website (select "Manufacturer Communication")
2016-08-17	355200 EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL Return: Lamp Assy – CHMSL& Cargo Light You have been identified as either having stock, or have stock in transit to your dealership. Please return all stock of follow ing part numbers:55372082AE, 55372082AD, 55372082AC, 55372082AB, 553720 Click to view a copy of the full alert on NHTSA's website (select "Manufacturer Communication")
2016-08-17	110000 ELECTRICAL SYSTEM Inspect and Return: Solenoid Module – Transmission You have been identified as either having stock, or have stock in transit to your dealership. Please return suspect stock of follow ing part numbers:52120000AA, 52119435AF, 05078709AB. S Click to view a copy of the full alert on NHTSA's website (select "Manufacturer Communication")
2016-08-22	350000 EQUIPMENT Inspect and Return: Trim Cover Assy – A-Pillar Rt/Lt You have been identified as either having stock, or have stock in transit to your dealership. Please return suspect stock of part numbers: 1ZA04DX9AE, 1ZA05DX9AE. See attachments for id Click to view a copy of the full alert on NHTSA's website (select "Manufacturer Communication")
2016-08-18	355200 EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL Warranty Operations Newsletter Updates from Warranty Operations Click to view a copy of the full alert on NHTSA's website (select "Manufacturer Communication")
2013-03-20	355200 EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL 82212076, 82203694 – Fabric Cleaner This “fabric cleaner” is not intended for sale in California, the otc states (Connecticut, Delaware, Massachusetts, Maine, New Hampshire, New Jersey, New York, Pennsylvania, Virginia, and Washington dc Click to view a copy of the full alert on NHTSA's website (select "Manufacturer Communication")
2016-08-17	117000 ELECTRICAL SYSTEM: INSTRUMENT CLUSTER/PANEL 1NT30XDVAC – Inspect and Return: Panel – Instrument Panel You have been identified as either having stock, or have stock in transit to your dealership. Please return suspect stock of part number 1N T30XDVAC. See attachments for identifyin Click to view a copy of the full alert on NHTSA's website (select "Manufacturer Communication")
2016-06-02	355200 EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL Warranty Operations Newsletter Updates from Warranty Operations Click to view a copy of the full alert on NHTSA's website (select "Manufacturer Communication")
2016-08-18	350000 EQUIPMENT CBXDP361AA Return: Spacer Kit – Visor You have been identified as either having stock, or have stock in transit to your dealership. Please return stock of part number CBXDP361AA. Replacement part number is CBXDP361AB w hich is in stock a Click to view a copy of the full alert on NHTSA's website (select "Manufacturer Communication")
2016-08-12	110000 ELECTRICAL SYSTEM P/N CBSZR068AA: Inspect & Return: Module Kit – Occupant Restraint You have been identified as either having stock, or have stock in transit to your dealership. Please return part number CBSZR068AA as per the QIR attached. Replacement par Click to view a copy of the full alert on NHTSA's website (select "Manufacturer Communication")
2013-02-13	110000 ELECTRICAL SYSTEM Headlights Fail To Illuminate, Or Illuminate And Then Turn Off (X45 Lifetime Warranty Extension) This bulletin is intended to serve as an aid in diagnosis and testing of the headlamp switch assembly.This bulletin involves removing and repl Click to view a copy of the full alert on NHTSA's website (select "Manufacturer Communication")
2016-01-26	060000 ENGINE AND ENGINE COOLING NAG1 (5A580) Valve Body As per Warranty Bulletin D-13-22, please use R2108213A$ valve body for all Warranty (W), Mopar (M) and Mopar Vehicle Protection (F) claims.~ Assembly also includes Filter (52108325AA) and Gasket (52108332AA).~ Click to view a copy of the full alert on NHTSA's website (select "Manufacturer Communication")
2016-11-16	355200 EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL Wiper If Mopar OE wipers are unavailable, the below alternatives can be offered instead. 05066964A$ = WBRW0011A$ 05066973A$ = WB000019A$ or WBF00019A$ 05096134A$ = WB000027A$ or WBF00028A$ 55154762A$ = WB000013A$ 68001330A$ = WB000019 Click to view a copy of the full alert on NHTSA's website (select "Manufacturer Communication")
2007-10-27	103100 POWER TRAIN:AUTOMATIC TRANSMISSION:CONTROL MODULE (TCM, PCM) 1-2 AND/OR 2-3 SHIFT HARNESS. ERASING AND REPROGRAMMING THE POWERTRAIN CONTROL MODULE WITH NEW SOFTWARE IS NECESSARY. *KB Click to view a copy of the full alert on NHTSA's website (select "Manufacturer Communication")
2007-01-17	103000 POWER TRAIN:AUTOMATIC TRANSMISSION MIL ILLUMINATION – DTC P1776 SOLENOID SWITCH VALVE LATCHED IN THE LR POSITION. *KB Click to view a copy of the full alert on NHTSA's website (select "Manufacturer Communication")
2006-03-09	034400 SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:DRUM SNOW/WATER INGESTION INTO REAR BRAKE DRUM. *TT Click to view a copy of the full alert on NHTSA's website (select "Manufacturer Communication")
2006-03-11	062200 ENGINE AND ENGINE COOLING:COOLING SYSTEM:FAN ENGINE OVERHEAT – RADIATOR FAN INTERMITTENTLY INOPERATIVE: FLASH. *TT Click to view a copy of the full alert on NHTSA's website (select "Manufacturer Communication")
2007-02-07	140000 AIR BAGS PASSENGER AIR BAG DEACTIVATION. *KB Click to view a copy of the full alert on NHTSA's website (select "Manufacturer Communication")
2006-01-03	140000 AIR BAGS DAIMLERCHRYSLER CORPORATION IS NOW OFFERING A PASSENGER AIRBAG DEACTIVATION WIRING PACKAGE. TO INCLUDE 2006 CHRYSLER TOWN AND COUNTRY AND 300/TOURING. *TT Click to view a copy of the full alert on NHTSA's website (select "Manufacturer Communication")
2007-04-26	103100 POWER TRAIN:AUTOMATIC TRANSMISSION:CONTROL MODULE (TCM, PCM) GENERIC POWERTRAIN CONTROL MODULE (PCM) PROCEDURE. *KB Click to view a copy of the full alert on NHTSA's website (select "Manufacturer Communication")
2006-08-25	103000 POWER TRAIN:AUTOMATIC TRANSMISSION POWERTRAIN CONTROL MODULE INITIALIZATION. *KB Click to view a copy of the full alert on NHTSA's website (select "Manufacturer Communication")
2013-02-13	121000 EXTERIOR LIGHTING:HEADLIGHTS CHRYSLER: THE PARK LAMPS REMAIN ILLUMINATED WHEN BOTH HEADLAMPS ARE ON AND THEN OFF, OR BOTH HEADLIGHTS FAIL TO ILLUMINATE WHILE PARK LAMPS REMAIN ILLUMNATED AFTER SWITCHING ON. MODELS 2005-2006 TOWN & COUNTRY, VOYAGER, GRAND CARAVAN, CARA Click to view a copy of the full alert on NHTSA's website (select "Manufacturer Communication")
2013-02-13	121200 EXTERIOR LIGHTING:HEADLIGHTS:SWITCH CHRYSLER: THE PARK LAMPS REMAIN ILLUMINATED WHEN BOTH HEADLAMPS ARE ON AND THEN OFF, OR BOTH HEADLIGHTS FAIL TO ILLUMINATE WHILE PARK LAMPS REMAIN ILLUMNATED AFTER SWITCHING ON. MODELS 2005-2006 TOWN & COUNTRY, VOYAGER, GRAND CARAVAN, CARA Click to view a copy of the full alert on NHTSA's website (select "Manufacturer Communication")
2006-09-23	040000 SERVICE BRAKES, AIR SNOW/WATER INGESTION INTO REAR BRAKE DRUM. *KB Click to view a copy of the full alert on NHTSA's website (select "Manufacturer Communication")
2007-09-27	162310 STRUCTURE:BODY:DOOR:HINGE AND ATTACHMENTS POWER SLIDING DOOR ADJUSTMENT AND DIAGNOSIS AID. KB UPDATED 10/26/07. NJ Click to view a copy of the full alert on NHTSA's website (select "Manufacturer Communication")
2006-06-03	222000 SEATS:MID/REAR ASSEMBLY 3RD ROW SEAT FRONT LEG WILL NOT RETRACT. *TT Click to view a copy of the full alert on NHTSA's website (select "Manufacturer Communication")

2005 CHRYSLER Voyager

2 Recalls for 2005 CHRYSLER Voyager

0 Complaints sent to the Center for Auto Safety for 2005 CHRYSLER Voyager

0 Complaints submitted to NHTSA for 2005 CHRYSLER Voyager

8 Investigations for 2005 CHRYSLER Voyager

41 Service Alerts for 2005 CHRYSLER Voyager