2004 FORD Expedition Recalls, Complaints and Investigations

These recalls apply to the make, model, and year of your car – and should be fixed as soon as possible.

4 Recalls for 2004 FORD Expedition

Recall Date	Component	Summary
2009-04-07	EXTERIOR LIGHTING	SABERSPORT IS RECALLING 16,270 COMBINATION CORNER AND BUMPER LAMP ASSEMBLIES OF VARIOUS PART NUMBERS SOLD FOR USE AS AFTERMARKET EQUIPMENT FOR VARIOUS PASSENGER VEHICLES. THESE HEADLAMPS FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, “LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.” THESE LAMPS DO NOT CONTAIN THE REQUIRED AMBER SIDE REFLECTORS. Remedy: SABERSPORT WILL NOTIFY OWNERS AND OFFER A FULL REFUND FOR THE NONCOMPLIANT COMBINATION LAMPS. THE SAFETY RECALL BEGAN ON MAY 11, 2009. OWNERS MAY CONTACT SABERSPORT AT 1-909-598-7589.
2006-07-17	EXTERIOR LIGHTING	CERTAIN TRADESONIC COMBINATION LAMPS SOLD AS REPLACEMENT LAMPS FOR USE ON THE ABOVE LISTED PASSENGER VEHICLES. COMBINATION LAMPS NOT EQUIPPED WITH AMBER SIDE REFLECTORS FAIL TO CONFORM WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT. Remedy: TRADESONIC WILL NOTIFY OWNERS AND REPLACE THE LAMPS FREE OF CHARGE. THE RECALL IS EXPECTED TO BEGIN DURING JULY 2006. OWNERS MAY CONTACT TRADESONIC AT 626-934-8884.
2006-03-23	EXTERIOR LIGHTING	CERTAIN PRO-A MOTORS CORNER LAMPS, TURN SIGNALS, AND HEADLIGHTS SOLD AS REPLACEMENT LAMPS FOR USE ON CERTAIN PASSENGER VEHICLES LISTED ABOVE. SOME COMBINATION LAMPS THAT ARE NOT EQUIPPED WITH AMBER SIDE REFLECTORS FAIL TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT. Remedy: PRO-A MOTORS WILL NOTIFY OWNERS AND OFFER TO REPURCHASE THE LAMPS. THE RECALL BEGAN ON APRIL 3, 2006. OWNERS MAY CONTACT PRO-A MOTORS AT 323-838-2988.
2006-03-13	EXTERIOR LIGHTING:HEADLIGHTS	CERTAIN ANZO COMBINATION HEADLAMP ASSEMBLIES SOLD AS REPLACEMENT LAMPS FOR USE ON CERTAIN PASSENGER VEHICLES. SOME COMBINATION LAMPS ARE NOT EQUIPPED WITH AMBER SIDE REFLECTORS WHICH FAIL TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, “LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.” Remedy: ANZO WILL NOTIFY OWNERS AND REPLACE THE HEADLAMPS FREE OF CHARGE. THE RECALL BEGAN MAY 9, 2006. OWNERS MAY CONTACT ANZO USA AT 909-468-3688.

These are complaints about vehicles like yours and some can only be found here. Do they sound familiar?

11 Complaints sent to the Center for Auto Safety for 2004 FORD Expedition

skip to NHTSA complaints

Date			Component
2016-07-11
2012-08-20			paint
2011-05-12			accelerator/throttle
2011-05-12			transmission
2011-05-12			OTHER (identify in Problem Description Box)
2011-05-12			steering
2011-05-12			steering
2011-05-12
2011-05-12			brakes
2011-05-12			paint
2011-05-12			paint

289 Complaints submitted to NHTSA for 2004 FORD Expedition

skip to CAS complaints

Date			Component
2005-04-25			TIRES:TREAD/BELT ODI Number: 10119259
2004-06-24			AIR BAGS:FRONTAL:SENSOR/CONTROL MODULE-INACTIVE \| ENGINE AND ENGINE COOLING \| TIRES ODI Number: 10079801
2016-10-13			UNKNOWN OR OTHER ODI Number: 10915739
2016-09-26			SERVICE BRAKES ODI Number: 10909590
2016-09-26			SERVICE BRAKES ODI Number: 10909737
2016-09-24			AIR BAGS \| SEAT BELTS ODI Number: 10909463
2017-06-22			ELECTRICAL SYSTEM \| ENGINE \| FUEL/PROPULSION SYSTEM ODI Number: 11000740
2017-07-05			ENGINE \| FUEL SYSTEM, GASOLINE:DELIVERY:FUEL PUMP ODI Number: 11003158
2017-07-02			ELECTRICAL SYSTEM \| FUEL/PROPULSION SYSTEM \| VEHICLE SPEED CONTROL ODI Number: 11002736
2017-06-16			AIR BAGS \| ELECTRICAL SYSTEM ODI Number: 10995560
2017-07-20			ELECTRICAL SYSTEM \| FUEL/PROPULSION SYSTEM ODI Number: 11006585
2016-09-01			ENGINE ODI Number: 10903182
2017-02-21			ENGINE ODI Number: 10956151
2020-12-02			ELECTRICAL SYSTEM \| ENGINE \| FUEL/PROPULSION SYSTEM ODI Number: 11377472
2016-12-21			AIR BAGS ODI Number: 10936770
2016-12-11			VEHICLE SPEED CONTROL ODI Number: 10934564
2016-11-29			ENGINE ODI Number: 10928687
2020-08-05			STRUCTURE:BODY ODI Number: 11343564
2020-06-22			ENGINE ODI Number: 11330124
2020-06-09			ELECTRICAL SYSTEM \| FUEL/PROPULSION SYSTEM ODI Number: 11328057
2020-06-09			POWER TRAIN ODI Number: 11328015
2019-08-07			AIR BAGS ODI Number: 11242275
2019-09-25			FUEL/PROPULSION SYSTEM ODI Number: 11258060
2019-09-10			ELECTRICAL SYSTEM \| FUEL/PROPULSION SYSTEM ODI Number: 11254548
2019-06-28			STRUCTURE:BODY ODI Number: 11223108
2019-06-13			UNKNOWN OR OTHER ODI Number: 11219895
2018-12-31			FUEL/PROPULSION SYSTEM ODI Number: 11164162
2018-09-24			STRUCTURE:BODY \| SUSPENSION \| UNKNOWN OR OTHER ODI Number: 11130883
2018-08-19			AIR BAGS ODI Number: 11120927
2018-06-07			AIR BAGS ODI Number: 11100311
2018-04-09			POWER TRAIN ODI Number: 11084035
2018-08-01			ELECTRICAL SYSTEM:WIRING:FUSES AND CIRCUIT BREAKERS ODI Number: 11115203
2018-07-03			STEERING ODI Number: 11105316
2017-12-19			FUEL/PROPULSION SYSTEM ODI Number: 11055485
2017-11-29			AIR BAGS ODI Number: 11051125
2017-10-23			ENGINE \| FUEL/PROPULSION SYSTEM \| POWER TRAIN ODI Number: 11035567
2017-10-23			ENGINE \| POWER TRAIN \| VEHICLE SPEED CONTROL ODI Number: 11035566
2017-09-22			FUEL/PROPULSION SYSTEM ODI Number: 11025020
2017-09-21			ELECTRICAL SYSTEM \| ENGINE \| FUEL/PROPULSION SYSTEM ODI Number: 11024879
2017-08-29			AIR BAGS ODI Number: 11020356
2016-07-14			ENGINE \| FUEL/PROPULSION SYSTEM \| UNKNOWN OR OTHER ODI Number: 10884825
2016-06-20			ENGINE \| FUEL/PROPULSION SYSTEM \| UNKNOWN OR OTHER ODI Number: 10875319
2016-02-25			ELECTRICAL SYSTEM \| FUEL/PROPULSION SYSTEM \| POWER TRAIN ODI Number: 10838470
2016-02-12			STRUCTURE:BODY ODI Number: 10825782
2016-02-11			AIR BAGS ODI Number: 10825575
2015-12-30			AIR BAGS ODI Number: 10817044
2015-11-27			STEERING ODI Number: 10807239
2015-10-05			SEATS ODI Number: 10779938
2015-09-18			AIR BAGS ODI Number: 10765149
2015-09-09			ELECTRICAL SYSTEM \| UNKNOWN OR OTHER ODI Number: 10762386
2015-08-14			ELECTRICAL SYSTEM \| ENGINE ODI Number: 10748782
2015-07-16			FUEL/PROPULSION SYSTEM ODI Number: 10734666
2015-06-04			ELECTRICAL SYSTEM \| UNKNOWN OR OTHER ODI Number: 10723406
2015-05-10			SERVICE BRAKES ODI Number: 10715505
2015-02-10			ENGINE ODI Number: 10682602
2015-02-01			STRUCTURE ODI Number: 10680389
2015-01-16			ENGINE ODI Number: 10673113
2014-12-17			AIR BAGS ODI Number: 10666971
2014-12-30			ELECTRICAL SYSTEM ODI Number: 10668982
2014-12-11			ENGINE \| VEHICLE SPEED CONTROL ODI Number: 10663743
2014-08-22			ENGINE ODI Number: 10627347
2014-07-31			ENGINE \| FUEL SYSTEM, GASOLINE ODI Number: 10617822
2014-07-18			FUEL/PROPULSION SYSTEM ODI Number: 10614520
2014-07-03			AIR BAGS \| SUSPENSION ODI Number: 10607939
2014-06-01			ENGINE \| VEHICLE SPEED CONTROL ODI Number: 10595433
2014-05-13			VEHICLE SPEED CONTROL ODI Number: 10588115
2014-04-22			STRUCTURE:BODY ODI Number: 10584317
2014-04-24			ENGINE ODI Number: 10584646
2014-04-12			POWER TRAIN \| SUSPENSION ODI Number: 10579338
2014-04-11			FUEL/PROPULSION SYSTEM ODI Number: 10579301
2014-03-01			SERVICE BRAKES ODI Number: 10566605
2013-12-18			ELECTRICAL SYSTEM \| EXTERIOR LIGHTING ODI Number: 10556464
2013-12-25			ELECTRICAL SYSTEM ODI Number: 10557228
2013-11-18			AIR BAGS ODI Number: 10552809
2013-10-19			ELECTRICAL SYSTEM ODI Number: 10548519
2013-10-28			AIR BAGS ODI Number: 10549783
2013-10-08			ELECTRICAL SYSTEM ODI Number: 10547221
2013-10-17			FUEL/PROPULSION SYSTEM \| SERVICE BRAKES \| STRUCTURE:FRAME AND MEMBERS:UNDERBODY SHIELDS \| SUSPENSION ODI Number: 10548222
2013-08-30			STRUCTURE:BODY \| SUSPENSION \| UNKNOWN OR OTHER ODI Number: 10538142
2013-08-22			ENGINE ODI Number: 10536715
2013-08-20			POWER TRAIN ODI Number: 10536261
2013-07-12			ELECTRICAL SYSTEM ODI Number: 10524576
2013-06-06			ENGINE ODI Number: 10515577
2013-05-23			ENGINE ODI Number: 10513308
2013-03-19			WHEELS ODI Number: 10503664
2013-02-13			ENGINE ODI Number: 10498063
2013-01-20			ELECTRICAL SYSTEM ODI Number: 10493562
2012-12-26			AIR BAGS ODI Number: 10490104
2012-10-11			TIRES ODI Number: 10479805
2012-10-17			STRUCTURE:BODY ODI Number: 10480924
2012-09-24			STRUCTURE:BODY ODI Number: 10476942
2012-05-21			ENGINE ODI Number: 10459133
2012-05-10			AIR BAGS ODI Number: 10457998
2012-05-04			ENGINE AND ENGINE COOLING ODI Number: 10457485
2012-04-18			ENGINE AND ENGINE COOLING ODI Number: 10455677
2012-04-24			AIR BAGS ODI Number: 10456306
2012-04-23			ENGINE AND ENGINE COOLING ODI Number: 10456096
2012-03-09			ENGINE AND ENGINE COOLING ODI Number: 10450855
2012-03-06			ENGINE AND ENGINE COOLING ODI Number: 10450520
2012-02-28			AIR BAGS ODI Number: 10449633
2012-01-16			STRUCTURE:BODY ODI Number: 10443990
2011-12-08			ELECTRICAL SYSTEM ODI Number: 10438986
2011-11-16			SERVICE BRAKES, HYDRAULIC ODI Number: 10436107
2011-11-16			ENGINE AND ENGINE COOLING \| VISIBILITY ODI Number: 10436025
2011-11-09			STRUCTURE:BODY ODI Number: 10435105
2011-09-19			STRUCTURE:BODY ODI Number: 10426257
2011-09-23			ENGINE AND ENGINE COOLING:ENGINE ODI Number: 10427256
2011-09-23			STRUCTURE:BODY ODI Number: 10426938
2011-09-23			AIR BAGS ODI Number: 10426908
2011-07-28			ENGINE AND ENGINE COOLING ODI Number: 10415467
2011-06-07			ENGINE AND ENGINE COOLING:ENGINE ODI Number: 10405488
2011-05-27			SERVICE BRAKES, HYDRAULIC ODI Number: 10402977
2011-05-27			AIR BAGS:FRONTAL ODI Number: 10402982
2011-05-10			ENGINE AND ENGINE COOLING:COOLING SYSTEM ODI Number: 10399944
2011-05-04			ENGINE AND ENGINE COOLING ODI Number: 10400073
2011-04-16			FUEL SYSTEM, OTHER ODI Number: 10396096
2011-04-11			VISIBILITY ODI Number: 10395441
2011-03-08			ELECTRICAL SYSTEM ODI Number: 10386812
2011-01-24			ELECTRICAL SYSTEM ODI Number: 10378383
2011-02-03			VISIBILITY ODI Number: 10380135
2011-01-04			TIRES ODI Number: 10374070
2010-11-24			VISIBILITY ODI Number: 10367366
2010-11-23			ENGINE AND ENGINE COOLING:ENGINE ODI Number: 10367339
2010-10-20			AIR BAGS:SIDE/WINDOW ODI Number: 10361333
2010-08-11			ENGINE AND ENGINE COOLING ODI Number: 10348625
2010-07-26			AIR BAGS:SIDE/WINDOW ODI Number: 10345386
2010-07-22			AIR BAGS \| SEAT BELTS ODI Number: 10344733
2010-07-22			VISIBILITY:DEFROSTER/DEFOGGER/HVAC SYSTEM ODI Number: 10344683
2010-07-09			ENGINE AND ENGINE COOLING:EXHAUST SYSTEM ODI Number: 10342160
2010-07-08			TIRES ODI Number: 10342106
2010-06-02			EQUIPMENT:APPLIANCE:AIR CONDITIONER ODI Number: 10334260
2010-05-19			ELECTRICAL SYSTEM \| STRUCTURE ODI Number: 10331171
2010-04-26			POWER TRAIN:AUTOMATIC TRANSMISSION ODI Number: 10327634
2010-04-12			SERVICE BRAKES, HYDRAULIC ODI Number: 10325081
2010-04-18			ENGINE AND ENGINE COOLING:ENGINE ODI Number: 10326216
2010-04-01			SERVICE BRAKES, HYDRAULIC ODI Number: 10323287
2010-03-12			VISIBILITY:POWER WINDOW DEVICES AND CONTROLS ODI Number: 10319143
2010-03-17			ELECTRONIC STABILITY CONTROL ODI Number: 10320396
2010-02-24			ELECTRONIC STABILITY CONTROL \| SERVICE BRAKES, HYDRAULIC ODI Number: 10313835
2010-02-14			AIR BAGS:SIDE/WINDOW ODI Number: 10310361
2010-01-26			ENGINE AND ENGINE COOLING ODI Number: 10302376
2010-01-28			VEHICLE SPEED CONTROL ODI Number: 10303013
2010-01-11			ELECTRICAL SYSTEM ODI Number: 10298947
2009-12-22			STRUCTURE ODI Number: 10296703
2010-01-03			SEAT BELTS ODI Number: 10297887
2009-12-16			SUSPENSION:FRONT ODI Number: 10296145
2009-12-09			POWER TRAIN:AXLE ASSEMBLY \| SUSPENSION:FRONT:SPRINGS:TORSION BAR ODI Number: 10295110
2009-12-11			AIR BAGS \| AIR BAGS:FRONTAL ODI Number: 10295416
2009-11-05			VEHICLE SPEED CONTROL ODI Number: 10291067
2009-11-20			ENGINE AND ENGINE COOLING:ENGINE ODI Number: 10293045
2009-10-13			VISIBILITY:REAR WINDOW WIPER/WASHER ODI Number: 10287234
2009-11-02			POWER TRAIN:AUTOMATIC TRANSMISSION ODI Number: 10290699
2009-10-14			STRUCTURE:BODY \| UNKNOWN OR OTHER ODI Number: 10287424
2009-08-13			TIRES ODI Number: 10280382
2009-07-12			ELECTRICAL SYSTEM ODI Number: 10276469
2009-04-06			ENGINE AND ENGINE COOLING \| STRUCTURE \| VISIBILITY ODI Number: 10264269
2009-03-30			STRUCTURE:BODY ODI Number: 10263675
2009-02-09			TIRES ODI Number: 10258032
2009-01-03			VISIBILITY ODI Number: 10253670
2009-01-07			VISIBILITY ODI Number: 10254099
2008-12-16			TIRES ODI Number: 10251942
2008-11-03			AIR BAGS \| AIR BAGS:FRONTAL ODI Number: 10247542
2008-09-15			TIRES ODI Number: 10242317
2008-08-07			TIRES ODI Number: 10237383
2008-08-13			AIR BAGS ODI Number: 10237969
2008-06-26			ELECTRICAL SYSTEM ODI Number: 10232427
2008-06-17			AIR BAGS:SIDE/WINDOW ODI Number: 10231267
2008-06-30			SERVICE BRAKES, HYDRAULIC \| WHEELS ODI Number: 10232749
2008-05-12			SUSPENSION:REAR ODI Number: 10227408
2008-04-15			AIR BAGS ODI Number: 10224567
2008-02-20			ELECTRICAL SYSTEM:WIRING ODI Number: 10219463
2008-02-28			VEHICLE SPEED CONTROL:CRUISE CONTROL ODI Number: 10219636
2008-02-06			AIR BAGS:SIDE/WINDOW ODI Number: 10217080
2008-01-04			SEAT BELTS ODI Number: 10213748
2008-01-10			POWER TRAIN:AUTOMATIC TRANSMISSION ODI Number: 10214445
2007-11-12			TIRES ODI Number: 10208744
2007-09-20			STRUCTURE:BODY:DOOR ODI Number: 10203545
2007-08-24			POWER TRAIN:DRIVELINE:DIFFERENTIAL UNIT ODI Number: 10200661
2007-05-22			TIRES:TREAD/BELT ODI Number: 10191510
2007-05-15			AIR BAGS ODI Number: 10190821
2007-05-15			EQUIPMENT:APPLIANCE:AIR CONDITIONER \| SERVICE BRAKES, HYDRAULIC:ANTILOCK/TRACTION CONTROL/ELECTRONIC LIMITED SLIP ODI Number: 10190733
2007-06-08			TIRES:TREAD/BELT ODI Number: 10192778
2007-05-23			ELECTRICAL SYSTEM: INSTRUMENT CLUSTER/PANEL \| STRUCTURE:BODY:DOOR \| STRUCTURE:BODY:TAILGATE ODI Number: 10191527
2007-04-13			VISIBILITY:POWER WINDOW DEVICES AND CONTROLS ODI Number: 10187798
2007-02-02			POWER TRAIN:AUTOMATIC TRANSMISSION:GEAR POSITION INDICATION (PRNDL) \| STEERING:COLUMN ODI Number: 10181422
2006-12-15			AIR BAGS:FRONTAL ODI Number: 10176257
2006-11-30			SERVICE BRAKES, HYDRAULIC ODI Number: 10174846
2006-11-14			SEATS \| TIRES ODI Number: 10173429
2006-10-26			EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL ODI Number: 10171922
2006-10-01			SERVICE BRAKES, HYDRAULIC ODI Number: 10169675
2006-09-28			AIR BAGS ODI Number: 10169479
2006-09-22			SEAT BELTS:FRONT:BUCKLE ASSEMBLY ODI Number: 10168949
2006-07-25			VEHICLE SPEED CONTROL ODI Number: 10163407
2006-08-03			FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY ODI Number: 10164361
2006-07-13			ENGINE AND ENGINE COOLING:ENGINE ODI Number: 10162339
2006-07-06			ENGINE AND ENGINE COOLING:ENGINE:GASOLINE ODI Number: 10161653
2006-06-13			AIR BAGS:FRONTAL ODI Number: 10159744
2006-04-25			SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:DISC:PADS \| SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:DISC:ROTOR ODI Number: 10156061
2006-04-12			STEERING ODI Number: 10155252
2006-04-12			VISIBILITY:WINDSHIELD WIPER/WASHER ODI Number: 10155214
2006-04-09			UNKNOWN OR OTHER ODI Number: 10154884
2006-03-24			TIRES ODI Number: 10153591
2006-03-04			POWER TRAIN:AUTOMATIC TRANSMISSION:GEAR POSITION INDICATION (PRNDL) ODI Number: 10151773
2006-02-28			TIRES ODI Number: 10151403
2005-09-26			TIRES ODI Number: 10137706
2005-09-21			POWER TRAIN:AXLE ASSEMBLY:AXLE SHAFT ODI Number: 10137201
2005-09-07			VEHICLE SPEED CONTROL ODI Number: 10136708
2005-10-04			PARKING BRAKE \| POWER TRAIN:AUTOMATIC TRANSMISSION ODI Number: 10138513
2005-09-12			POWER TRAIN:AUTOMATIC TRANSMISSION:GEAR POSITION INDICATION (PRNDL) ODI Number: 10136257
2005-08-23			SERVICE BRAKES, HYDRAULIC:ANTILOCK/TRACTION CONTROL/ELECTRONIC LIMITED SLIP ODI Number: 10133866
2005-08-03			SERVICE BRAKES, HYDRAULIC ODI Number: 10131210
2005-07-28			POWER TRAIN:AUTOMATIC TRANSMISSION:GEAR POSITION INDICATION (PRNDL) ODI Number: 10130519
2005-08-03			AIR BAGS \| SERVICE BRAKES, HYDRAULIC ODI Number: 10131452
2005-07-13			SEATS:FRONT ASSEMBLY:SEAT HEATER/COOLER ODI Number: 10128569
2005-06-15			SERVICE BRAKES, HYDRAULIC:PEDALS AND LINKAGES ODI Number: 10125422
2005-06-20			SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:DISC:ROTOR ODI Number: 10125991
2005-05-21			POWER TRAIN:AUTOMATIC TRANSMISSION ODI Number: 10121796
2005-05-17			TIRES:SIDEWALL ODI Number: 10121124
2005-04-22			ELECTRICAL SYSTEM:WIRING:INTERIOR/UNDER DASH ODI Number: 10119053
2005-04-25			TIRES:TREAD/BELT ODI Number: 10119259
2005-04-25			AIR BAGS:FRONTAL ODI Number: 10119115
2005-03-16			VEHICLE SPEED CONTROL:CRUISE CONTROL ODI Number: 10115256
2005-03-23			POWER TRAIN:AUTOMATIC TRANSMISSION:LEVER AND LINKAGE:COLUMN SHIFT ODI Number: 10115599
2005-02-14			AIR BAGS ODI Number: 10111499
2005-02-14			SERVICE BRAKES, HYDRAULIC:ANTILOCK/TRACTION CONTROL/ELECTRONIC LIMITED SLIP ODI Number: 10111480
2005-02-08			SUSPENSION ODI Number: 10111164
2005-02-22			VISIBILITY:GLASS, SIDE/REAR ODI Number: 10112908
2005-02-15			POWER TRAIN:AXLE ASSEMBLY:AXLE SHAFT:SEAL ODI Number: 10111558
2005-02-18			SERVICE BRAKES, HYDRAULIC:ANTILOCK/TRACTION CONTROL/ELECTRONIC LIMITED SLIP ODI Number: 10110754
2005-03-15			ENGINE AND ENGINE COOLING \| STEERING:HYDRAULIC POWER ASSIST:POWER STEERING FLUID \| SUSPENSION \| VISIBILITY:POWER WINDOW DEVICES AND CONTROLS ODI Number: 10109325
2005-02-09			STEERING:RACK AND PINION ODI Number: 10110212
2005-01-27			SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:DISC:ROTOR ODI Number: 10108004
2005-01-27			POWER TRAIN:AUTOMATIC TRANSMISSION ODI Number: 10109084
2004-12-30			SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:DISC:ROTOR ODI Number: 10104776
2004-12-27			ENGINE AND ENGINE COOLING:ENGINE ODI Number: 10104588
2005-03-02			AIR BAGS:SIDE/WINDOW \| VEHICLE SPEED CONTROL:CRUISE CONTROL ODI Number: 10107085
2004-12-20			AIR BAGS:FRONTAL \| WHEELS ODI Number: 10105063
2005-01-04			ELECTRICAL SYSTEM ODI Number: 10105754
2004-11-24			SEATS ODI Number: 10101639
2004-12-09			VEHICLE SPEED CONTROL:CRUISE CONTROL ODI Number: 10102424
2004-12-03			TIRES ODI Number: 10102103
2004-12-15			SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:DISC:PADS ODI Number: 10103018
2004-12-07			AIR BAGS:FRONTAL ODI Number: 10102340
2004-12-22			SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:DISC:PADS ODI Number: 10104353
2004-11-16			ENGINE AND ENGINE COOLING:ENGINE ODI Number: 10098915
2004-12-09			SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:DISC:ROTOR ODI Number: 10099962
2004-11-15			SEATS:MID/REAR ASSEMBLY ODI Number: 10099922
2004-11-08			STEERING:COLUMN LOCKING:ANTI-THEFT DEVICE ODI Number: 10099552
2004-10-19			SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:DISC:ROTOR ODI Number: 10096033
2004-10-20			STEERING ODI Number: 10097255
2004-10-15			SERVICE BRAKES, HYDRAULIC ODI Number: 10095810
2004-09-30			TIRES:TREAD/BELT ODI Number: 10094749
2004-09-27			SUSPENSION:FRONT ODI Number: 10093193
2004-09-14			AIR BAGS:FRONTAL ODI Number: 10092092
2004-09-12			STEERING:LINKAGES:TIE ROD ASSEMBLY ODI Number: 10090862
2004-10-04			POWER TRAIN:AUTOMATIC TRANSMISSION:GEAR POSITION INDICATION (PRNDL) \| POWER TRAIN:MANUAL TRANSMISSION:SHIFT PATTERN INDICATOR ODI Number: 10093575
2004-09-21			VEHICLE SPEED CONTROL ODI Number: 10091409
2004-09-13			ELECTRICAL SYSTEM:WIRING:FRONT UNDERHOOD ODI Number: 10091968
2004-09-01			STEERING:RACK AND PINION \| TIRES ODI Number: 10090213
2004-08-13			AIR BAGS ODI Number: 10087887
2004-07-30			AIR BAGS \| AIR BAGS:FRONTAL \| AIR BAGS:SIDE/WINDOW ODI Number: 10083030
2004-06-24			AIR BAGS:FRONTAL:SENSOR/CONTROL MODULE \| ENGINE AND ENGINE COOLING \| TIRES ODI Number: 10079801
2004-06-07			TIRES:SIDEWALL ODI Number: 10074952
2004-06-04			ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:MANIFOLD/HEADER/MUFFLER/TAIL PIPE ODI Number: 10073395
2004-05-13			SERVICE BRAKES, HYDRAULIC:ANTILOCK/TRACTION CONTROL/ELECTRONIC LIMITED SLIP ODI Number: 10073588
2004-05-12			VEHICLE SPEED CONTROL ODI Number: 10073521
2004-05-10			STEERING:HYDRAULIC POWER ASSIST SYSTEM ODI Number: 10072341
2004-05-10			STRUCTURE:FRAME AND MEMBERS:UNDERBODY SHIELDS ODI Number: 10072321
2004-06-04			VEHICLE SPEED CONTROL ODI Number: 10070950
2004-04-05			SERVICE BRAKES, HYDRAULIC ODI Number: 10065584
2004-03-26			ELECTRICAL SYSTEM:12V/24V/48V BATTERY \| ELECTRICAL SYSTEM:STARTER ASSEMBLY:RELAY ODI Number: 10063980
2004-03-15			SERVICE BRAKES, AIR:ANTILOCK \| VEHICLE SPEED CONTROL ODI Number: 10062204
2004-03-24			VEHICLE SPEED CONTROL ODI Number: 10063783
2004-03-15			SERVICE BRAKES, HYDRAULIC ODI Number: 10063144
2004-02-27			VEHICLE SPEED CONTROL:CRUISE CONTROL ODI Number: 10059902
2004-02-25			STEERING:HYDRAULIC POWER ASSIST SYSTEM ODI Number: 10059003
2004-02-19			UNKNOWN OR OTHER ODI Number: 10058490
2004-02-20			TIRES:PRESSURE MONITORING AND REGULATING SYSTEMS ODI Number: 10058604
2004-03-08			ENGINE AND ENGINE COOLING:ENGINE \| VISIBILITY:POWER WINDOW DEVICES AND CONTROLS ODI Number: 10060717
2004-02-26			POWER TRAIN:AUTOMATIC TRANSMISSION \| VEHICLE SPEED CONTROL ODI Number: 10055856
2004-01-28			SERVICE BRAKES, HYDRAULIC ODI Number: 10055971
2004-01-28			ELECTRICAL SYSTEM ODI Number: 10055105
2004-01-21			SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:DISC:PADS ODI Number: 10054577
2004-02-03			SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:DISC:PADS ODI Number: 10056386
2004-01-28			TIRES:PRESSURE MONITORING AND REGULATING SYSTEMS ODI Number: 10055066
2004-01-20			SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:DISC:PADS ODI Number: 10054526
2011-07-22			SERVICE BRAKES, HYDRAULIC ODI Number: 10414700
2006-03-29			SERVICE BRAKES, HYDRAULIC:ANTILOCK/TRACTION CONTROL/ELECTRONIC LIMITED SLIP:CONTROL UNIT/MODULE \| STRUCTURE:BODY:DOOR ODI Number: 10154000
2004-07-28			SERVICE BRAKES, HYDRAULIC:ANTILOCK/TRACTION CONTROL/ELECTRONIC LIMITED SLIP ODI Number: 10083700

Is the government investigating the safety of your vehicle? Find out here.

5 Investigations for 2004 FORD Expedition

Ford "special service vehicle" (ssv) expeditions use a steel full face wheel design similar to that investigated in pe03009, rq04007, ea04034 (crown victoria police interceptor) and pe03026 (gm pickups and suvs).a total of 8,251 ssvs (2.2% of total production) were produced within model years 2004-2006 and sold primarily for use by state, federal, and municipal law enforcement (le) agencies.ford stipulates that the subject vehicles are not suitable for high speed or pursuit operations and also identified a 2004 national institute for justice vehicle evaluation report which also acknowledges this limitation. the full face wheel is fabricated from two pieces: a stamped outer wheel disc and a formed rim.the two pieces, which together comprise the outer bead seat, are joined together with a circumferential weld.a cyclic bending moment occurs in the outer bead seat area as the wheel rotates, resulting in fatigue stresses in the weld's heat affected zone that can lead to fracturing (cracking) of the rim material.because the failure occurs under the outboard tire bead, air leakage may not readily occur when the rim cracks, dependent on how well the bead seals on the rim.if multiple cracks grow undetected and suddenly join into a single large crack, the wheel's structure can become compromised leading to rapid air loss.a rapid air loss, especially at higher speed, may lead to a crash. ford responded to odi's january 5, 2009 information request (ir) on february 24.ford's response acknowledges a number of wheel fractures on the ssvs.however, based on its assessment of the pertinent factors, it concludes that the condition does not represent an unreasonable risk to safety.the lack of reports of rapid air loss, no alleged crashes, and their assessment that a cracked wheel can be detected through slow, repeated air loss or vibration, were the bases for ford's conclusion.ford discusses the results of a study it performed on wheels returned from le field use, design revisions it made to the subject wheel, and the outcome of durability testing it conducted on the old and new wheel designs. the counts shown above include a duplicate odi and ford report; the ford counts are unique vehicles alleging wheel fracture(s).some warranty claims involved more than one wheel replacement.although the subject vehicles have been in service for a longer period of time than vehicles investigated in the previous investigations of two-piece wheel fracture, odi did not identify any allegations of crashes, rapid air loss events due to wheel fractures or allegations of effects on vehicle control or stability, as were the cases in past investigations where safety recalls were conducted to replace affected wheels.the agency agrees that the ssv is not suitable for pursuit or high speed usage, reducing the potential for crashes or loss of control incidents to be caused by the alleged defect. ford implemented a 'shot peening' process in june 2006 which reduced the wheel's surface stress and significantly improved its durability, and odi is unaware of any failures of shot peened wheels (service part number 7l1z-1015-b).ford's testing showed a slightly reduced durability for the non-shot peened wheels when 'lt' instead of ford approved 'p' metric type tires are used. a safety-related defect has not been identified at this time and further use of agency resources does not appear to be warranted.accordingly, this investigation is closed.the closing of this investigation does not constitute a finding by nhtsa that a safety-related defect does not exist.the agency will take further action if warranted by further circumstances.

On september 6, 2005, odi received a petition requesting that the agency investigate allegations of engine spark plug ejection in certain model year 1997 through 2004 ford vehicles with triton v-8 and v-10 engines.odi received a total of 474 non-duplicative complaints on the subject vehicles where the complainant, or the dealer repairing the vehicle, reported that a spark plug detached from the cylinder and/or ejected from the engine.as of december 8, 2005, odi is not aware of any allegations where the alleged defect resulted in a loss of vehicle control, a crash, an injury, or a fatality in any of the 10,319,810 subject vehicles.in addition, odi is aware of only two incidents where the vehicle stalled without restart.information contained in the odi consumer complaints and obtained from 72 telephone interviews with complainants showed the following:(1) 99% of the complaints were on my 1997 to 2002 subject vehicles.(2) most the complainants reported hearing a loud pop while driving or upon starting up the vehicle followed by a loud, repetitive clicking or popping sound.(3) many of the complainants reported that the popping sound was accompanied by some loss of vehicle power; however, in 99% of the incidents reported, the vehicle did not stall.in the very few incidents where the vehicle did stall, most vehicles could be restarted.(4) only a small percentage of the complainants cited that they smelled gas or a slight burning smell when the incident occurred.(5) in all but a very few incidents, vehicle damage was limited to the engine.in one incident, the complaint reported that the fuel rail was damaged and replaced after one of the spark plugs ejected from the engine; however, the complainant reported that the damage did not result in any type of fuel leak or fire.in another incident, the only incident where a fire was alleged, the complainant reported that no fluid leak was observed, but that a fire resulted after the spark plug had ejected from the engine and he had restarted the vehicle and driven to another location.none of the complainants reported any damage to the vehicle hood.(6) only two complainants reported that they observed what appeared to be some drops of fuel coming from the cylinder where the spark plug had failed or on the spark plug itself; however, each of these complainants reported that there was no smoke or flames as a result of his incident.as the petitioner noted, and odi¿s analysis showed, it is possible for a spark plug to detach from the engine cylinder threads in the subject vehicles.however, odi¿s analysis of 474 complaints describing such incidents found only a very few alleged any safety-related consequences.none of these showed any evidence of a serious safety consequence.given the large population and relatively long exposure time of the subject vehicles, the complaint analysis indicates that the risk to motor vehicle safety from the alleged defect is very low.in view of the foregoing, it is unlikely that nhtsa would issue an order for the notification and remedy of the alleged defect at the conclusion of the investigation requested in the petition.therefore, in view of the need to allocate and prioritize nhtsa¿s limited resources to best accomplish the agency¿s safety mission, the petition is denied.

Date Opened	Date Closed	Component
2008-12-09	2009-04-15	WHEELS
2005-09-22	2006-01-04	ENGINE AND ENGINE COOLING:ENGINE
2005-09-22	2006-01-04	ENGINE AND ENGINE COOLING:ENGINE:GASOLINE
2005-09-22	2006-01-04	ENGINE AND ENGINE COOLING
2008-12-09	2009-04-15	WHEELS:RIM

Manufacturers tell dealers about repairs for on your car. But they won’t tell you – unless you know to ask. Knowledge is power.

106 Service Alerts for 2004 FORD Expedition

Date	Description
2022-06-21	100000 POWER TRAIN Some 2003-2020 Expedition/Navigator and 2006-2020 F-150 (non-Raptor) vehicles equipped with 4WD may exhibit grinding/clicking/ratcheting noise from the front wheel area. This may be due to partial engagement of the integrated wheel ends (IW Click to view a copy of the full alert on NHTSA's website (select "Manufacturer Communication")
2004-04-01	282100 BACK OVER PREVENTION:WARNINGS:EXTERNAL/PEDESTRIAN ALERT REVERSE SENSING SYSTEM WARNING CHIME VOLUME LOW. *TT Click to view a copy of the full alert on NHTSA's website (select "Manufacturer Communication")
2005-03-07	282100 BACK OVER PREVENTION:WARNINGS:EXTERNAL/PEDESTRIAN ALERT FALSE PARKING AID WARNINGS. TT UPDATE. TT Click to view a copy of the full alert on NHTSA's website (select "Manufacturer Communication")
2005-04-01	282100 BACK OVER PREVENTION:WARNINGS:EXTERNAL/PEDESTRIAN ALERT FALSE PARKING AID WARNINGS. *TT Click to view a copy of the full alert on NHTSA's website (select "Manufacturer Communication")
2020-07-13	160000 STRUCTURE This article supersedes TSB 19-2026 to update the vehicle model years affected. Some 2000 and newer Ford/Lincoln/Mercury vehicles equipped with aluminum body panels may exhibit corrosion concerns appearing as bubbled and/or peeling paint wi Click to view a copy of the full alert on NHTSA's website (select "Manufacturer Communication")
2020-10-16	110000 ELECTRICAL SYSTEM Some 2003-2020 Expedition/Navigator and 2006-2020 F-150 vehicles equipped with TOD transfer cases may exhibit grinding/clicking/ratcheting noise from the front wheel area. This may be due to partial engagement of the integrated wheel ends ( Click to view a copy of the full alert on NHTSA's website (select "Manufacturer Communication")
2020-10-16	200000 WHEELS Some 2003-2020 Expedition/Navigator and 2006-2020 F-150 vehicles equipped with TOD transfer cases may exhibit grinding/clicking/ratcheting noise from the front wheel area. This may be due to partial engagement of the integrated wheel ends ( Click to view a copy of the full alert on NHTSA's website (select "Manufacturer Communication")
2020-10-16	350000 EQUIPMENT Some 2003-2020 Expedition/Navigator and 2006-2020 F-150 vehicles equipped with TOD transfer cases may exhibit grinding/clicking/ratcheting noise from the front wheel area. This may be due to partial engagement of the integrated wheel ends ( Click to view a copy of the full alert on NHTSA's website (select "Manufacturer Communication")
2019-02-07	160000 STRUCTURE Some 2000 and newer Ford, Lincoln and Mercury vehicles equipped with aluminum body panels may exhibit corrosion concerns appearing as bubbled and/or peeling paint with or without accompanying white dust. Panel replacement is recommended. Fo Click to view a copy of the full alert on NHTSA's website (select "Manufacturer Communication")
2019-02-07	350000 EQUIPMENT Some 2000 and newer Ford, Lincoln and Mercury vehicles equipped with aluminum body panels may exhibit corrosion concerns appearing as bubbled and/or peeling paint with or without accompanying white dust. Panel replacement is recommended. Fo Click to view a copy of the full alert on NHTSA's website (select "Manufacturer Communication")
2019-02-07	160000 STRUCTURE Some 2000 and newer Ford, Lincoln and Mercury vehicles equipped with aluminum body panels may exhibit corrosion concerns appearing as bubbled and/or peeling paint with or without accompanying white dust. Panel replacement is recommended. Fo Click to view a copy of the full alert on NHTSA's website (select "Manufacturer Communication")
2005-01-01	190000 TIRES VIBRATION DIAGNOSIS – TIRE/WHEEL RUNOUT. *TT Click to view a copy of the full alert on NHTSA's website (select "Manufacturer Communication")
2005-01-01	200000 WHEELS VIBRATION DIAGNOSIS – TIRE/WHEEL RUNOUT. *TT Click to view a copy of the full alert on NHTSA's website (select "Manufacturer Communication")
2004-12-27	162000 STRUCTURE:BODY ALUMINUM CORROSION – SERVICE TIP. *TT Click to view a copy of the full alert on NHTSA's website (select "Manufacturer Communication")
2004-08-09	061000 ENGINE AND ENGINE COOLING:ENGINE MISFIRE AT IDLE WITH DIAGNOSTIC TROUBLE CODES P0300-P0308, P0316. *TT Click to view a copy of the full alert on NHTSA's website (select "Manufacturer Communication")
2004-03-08	034420 SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:DRUM:SHOES/LININGS BRAKE DUST – REVISED BRAKE LININGS – VEHICLES BUILT PRIOR TO 12/18/2003. *TT Click to view a copy of the full alert on NHTSA's website (select "Manufacturer Communication")
2004-01-01	353000 EQUIPMENT:ELECTRICAL TPMS MODULE REPLACEMENT AND CONFIGURATION – SERVICE TIP. *TT Click to view a copy of the full alert on NHTSA's website (select "Manufacturer Communication")
2004-01-01	106000 POWER TRAIN:AXLE ASSEMBLY AXLE WHINE BETWEEN 58-62 MPH. *TT Click to view a copy of the full alert on NHTSA's website (select "Manufacturer Communication")
2016-09-21	060000 ENGINE AND ENGINE COOLING The Powertrain Control/Emissions Diagnosis (PC/ED) manual has been revised for diagnosing electronic throttle bodies (ETBs). The ETC_ACT and ETC_DSD PIDs should not used to diagnose possible ETB concerns. The IDS has a limited refresh rate Click to view a copy of the full alert on NHTSA's website (select "Manufacturer Communication")
2016-09-21	061000 ENGINE AND ENGINE COOLING:ENGINE The Powertrain Control/Emissions Diagnosis (PC/ED) manual has been revised for diagnosing electronic throttle bodies (ETBs). The ETC_ACT and ETC_DSD PIDs should not used to diagnose possible ETB concerns. The IDS has a limited refresh rate Click to view a copy of the full alert on NHTSA's website (select "Manufacturer Communication")
2016-09-21	061100 ENGINE AND ENGINE COOLING:ENGINE:GASOLINE The Powertrain Control/Emissions Diagnosis (PC/ED) manual has been revised for diagnosing electronic throttle bodies (ETBs). The ETC_ACT and ETC_DSD PIDs should not used to diagnose possible ETB concerns. The IDS has a limited refresh rate Click to view a copy of the full alert on NHTSA's website (select "Manufacturer Communication")
2016-09-21	061110 ENGINE AND ENGINE COOLING:ENGINE:GASOLINE:BELTS AND ASSOCIATED PULLEYS The Powertrain Control/Emissions Diagnosis (PC/ED) manual has been revised for diagnosing electronic throttle bodies (ETBs). The ETC_ACT and ETC_DSD PIDs should not used to diagnose possible ETB concerns. The IDS has a limited refresh rate Click to view a copy of the full alert on NHTSA's website (select "Manufacturer Communication")
2016-09-21	061120 ENGINE AND ENGINE COOLING:ENGINE:GASOLINE:TURBO/SUPERCHARGER The Powertrain Control/Emissions Diagnosis (PC/ED) manual has been revised for diagnosing electronic throttle bodies (ETBs). The ETC_ACT and ETC_DSD PIDs should not used to diagnose possible ETB concerns. The IDS has a limited refresh rate Click to view a copy of the full alert on NHTSA's website (select "Manufacturer Communication")
2016-09-21	061200 ENGINE AND ENGINE COOLING:ENGINE:DIESEL The Powertrain Control/Emissions Diagnosis (PC/ED) manual has been revised for diagnosing electronic throttle bodies (ETBs). The ETC_ACT and ETC_DSD PIDs should not used to diagnose possible ETB concerns. The IDS has a limited refresh rate Click to view a copy of the full alert on NHTSA's website (select "Manufacturer Communication")
2016-09-21	061320 ENGINE AND ENGINE COOLING:ENGINE:OTHER FUEL TYPES:TURBO/SUPERCHARGER The Powertrain Control/Emissions Diagnosis (PC/ED) manual has been revised for diagnosing electronic throttle bodies (ETBs). The ETC_ACT and ETC_DSD PIDs should not used to diagnose possible ETB concerns. The IDS has a limited refresh rate Click to view a copy of the full alert on NHTSA's website (select "Manufacturer Communication")
2016-09-21	062000 ENGINE AND ENGINE COOLING:COOLING SYSTEM The Powertrain Control/Emissions Diagnosis (PC/ED) manual has been revised for diagnosing electronic throttle bodies (ETBs). The ETC_ACT and ETC_DSD PIDs should not used to diagnose possible ETB concerns. The IDS has a limited refresh rate Click to view a copy of the full alert on NHTSA's website (select "Manufacturer Communication")
2016-09-21	062100 ENGINE AND ENGINE COOLING:COOLING SYSTEM:RADIATOR ASSEMBLY The Powertrain Control/Emissions Diagnosis (PC/ED) manual has been revised for diagnosing electronic throttle bodies (ETBs). The ETC_ACT and ETC_DSD PIDs should not used to diagnose possible ETB concerns. The IDS has a limited refresh rate Click to view a copy of the full alert on NHTSA's website (select "Manufacturer Communication")
2016-09-21	062200 ENGINE AND ENGINE COOLING:COOLING SYSTEM:FAN The Powertrain Control/Emissions Diagnosis (PC/ED) manual has been revised for diagnosing electronic throttle bodies (ETBs). The ETC_ACT and ETC_DSD PIDs should not used to diagnose possible ETB concerns. The IDS has a limited refresh rate Click to view a copy of the full alert on NHTSA's website (select "Manufacturer Communication")
2016-09-21	062300 ENGINE AND ENGINE COOLING:COOLING SYSTEM:HOSES/LINES/PIPING/FITTINGS The Powertrain Control/Emissions Diagnosis (PC/ED) manual has been revised for diagnosing electronic throttle bodies (ETBs). The ETC_ACT and ETC_DSD PIDs should not used to diagnose possible ETB concerns. The IDS has a limited refresh rate Click to view a copy of the full alert on NHTSA's website (select "Manufacturer Communication")
2016-09-21	063000 ENGINE AND ENGINE COOLING:EXHAUST SYSTEM The Powertrain Control/Emissions Diagnosis (PC/ED) manual has been revised for diagnosing electronic throttle bodies (ETBs). The ETC_ACT and ETC_DSD PIDs should not used to diagnose possible ETB concerns. The IDS has a limited refresh rate Click to view a copy of the full alert on NHTSA's website (select "Manufacturer Communication")
2016-09-21	063100 ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:EMISSION CONTROL The Powertrain Control/Emissions Diagnosis (PC/ED) manual has been revised for diagnosing electronic throttle bodies (ETBs). The ETC_ACT and ETC_DSD PIDs should not used to diagnose possible ETB concerns. The IDS has a limited refresh rate Click to view a copy of the full alert on NHTSA's website (select "Manufacturer Communication")
2016-09-21	063110 ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:EMISSION CONTROL:CRANKCASE (PCV) The Powertrain Control/Emissions Diagnosis (PC/ED) manual has been revised for diagnosing electronic throttle bodies (ETBs). The ETC_ACT and ETC_DSD PIDs should not used to diagnose possible ETB concerns. The IDS has a limited refresh rate Click to view a copy of the full alert on NHTSA's website (select "Manufacturer Communication")
2016-09-21	063130 ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:EMISSION CONTROL:GAS RECIRCULATION VALVE (EGR VALVE) The Powertrain Control/Emissions Diagnosis (PC/ED) manual has been revised for diagnosing electronic throttle bodies (ETBs). The ETC_ACT and ETC_DSD PIDs should not used to diagnose possible ETB concerns. The IDS has a limited refresh rate Click to view a copy of the full alert on NHTSA's website (select "Manufacturer Communication")
2016-09-21	063140 ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:EMISSION CONTROL:CATALYTIC CONVERTOR The Powertrain Control/Emissions Diagnosis (PC/ED) manual has been revised for diagnosing electronic throttle bodies (ETBs). The ETC_ACT and ETC_DSD PIDs should not used to diagnose possible ETB concerns. The IDS has a limited refresh rate Click to view a copy of the full alert on NHTSA's website (select "Manufacturer Communication")
2016-09-21	063200 ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:MANIFOLD/HEADER/MUFFLER/TAIL PIPE The Powertrain Control/Emissions Diagnosis (PC/ED) manual has been revised for diagnosing electronic throttle bodies (ETBs). The ETC_ACT and ETC_DSD PIDs should not used to diagnose possible ETB concerns. The IDS has a limited refresh rate Click to view a copy of the full alert on NHTSA's website (select "Manufacturer Communication")
2016-09-21	060000 ENGINE (PWS) The Powertrain Control/Emissions Diagnosis (PC/ED) manual has been revised for diagnosing electronic throttle bodies (ETBs). The ETC_ACT and ETC_DSD PIDs should not used to diagnose possible ETB concerns. The IDS has a limited refresh rate Click to view a copy of the full alert on NHTSA's website (select "Manufacturer Communication")
2005-02-21	150000 SEAT BELTS SAFETY BELT WEB STOP BUTTON SERVICE. *EH Click to view a copy of the full alert on NHTSA's website (select "Manufacturer Communication")
2004-01-01	221700 SEATS:FRONT ASSEMBLY:SEAT HEATER/COOLER CLIMATE CONTROLLED SEAT DIAGNOSIS – SERVICE TIPS. TT MJ Click to view a copy of the full alert on NHTSA's website (select "Manufacturer Communication")
2004-09-01	110000 ELECTRICAL SYSTEM REVERSE SENSING SYSTEM DEFAULTING OFF, SETTING DIAGNOSTIC TROUBLE CODES, OR LOSING COMMUNICATION WITH DIAGNOSTIC SCAN TOOL. *TT Click to view a copy of the full alert on NHTSA's website (select "Manufacturer Communication")
2004-09-01	110000 ELECTRICAL SYSTEM VARIOUS ELECTRIC CONCERNS. INTERIOR ILLUMINATION, QUARTER WINDOWS, MOONROOF FUNCTION, ACCESSORY DELAY, COURTESY LAMPS, ELECTRO CHROMATIC MIRROR, CLIMATE CONTROLLED SEATS, ELECTRONIC PARK BRAKE RELEASE, FLASHER RELAY, AUDIO SYSTEM, ELECTRON Click to view a copy of the full alert on NHTSA's website (select "Manufacturer Communication")
2004-04-01	282100 BACK OVER PREVENTION:WARNINGS:EXTERNAL REVERSE SENSING SYSTEM WARNING CHIME VOLUME LOW. *TT Click to view a copy of the full alert on NHTSA's website (select "Manufacturer Communication")
2004-04-01	110000 ELECTRICAL SYSTEM DIAGNOSTIC TROUBLE CODE (DTC) P0320 (IGNITION ENGINE SPEED INPUT CIRCUIT MALFUNCTION). *TT Click to view a copy of the full alert on NHTSA's website (select "Manufacturer Communication")
2004-12-31	110000 ELECTRICAL SYSTEM WARNING INDICATORS-PARKING AID-REVERSE SENSING SYSTEM (RSS) AND FORWARD SENSING SYSTEM (FSS)-FALSE ACTIVATION OF WARNING TONE-SERVICE TIPS. MJ UPDATE. TT Click to view a copy of the full alert on NHTSA's website (select "Manufacturer Communication")
2005-11-14	060000 ENGINE AND ENGINE COOLING WDS COP KIT DIAGNOSTIC TIP – COIL ON PLUG (COP) IGNITION SYSTEMS – ENGINE MISFIRE OR ROUGH RUNNING. *TT Click to view a copy of the full alert on NHTSA's website (select "Manufacturer Communication")
2005-01-01	033000 SERVICE BRAKES, HYDRAULIC:POWER ASSIST UNINTENDED BRAKE ASSIST. *TT Click to view a copy of the full alert on NHTSA's website (select "Manufacturer Communication")
2006-01-01	190000 TIRES LOW TIRE INDICATOR ON – TPMS SYSTEM SENSOR WAKE UP. *TT Click to view a copy of the full alert on NHTSA's website (select "Manufacturer Communication")
2009-05-01	106200 POWER TRAIN:AXLE ASSEMBLY:AXLE SHAFT FORD: SOME VEHICLES MAY EXHIBIT OIL SEPARATION FROM THE INTERNAL LUBE FOUND IN THE UNITIZED CARTRIDGE SEAL. OIL SEPARATION APPEARS TO BE AND IS OFTEN MISDIAGNOSED, AS AN AXLE LUBE LEAK. *PE Click to view a copy of the full alert on NHTSA's website (select "Manufacturer Communication")
2009-05-01	106220 POWER TRAIN:AXLE ASSEMBLY:AXLE SHAFT:SEAL FORD: SOME VEHICLES MAY EXHIBIT OIL SEPARATION FROM THE INTERNAL LUBE FOUND IN THE UNITIZED CARTRIDGE SEAL. OIL SEPARATION APPEARS TO BE AND IS OFTEN MISDIAGNOSED, AS AN AXLE LUBE LEAK. *PE Click to view a copy of the full alert on NHTSA's website (select "Manufacturer Communication")
2003-12-22	061000 ENGINE AND ENGINE COOLING:ENGINE ENGINE-ROMEO BUILT 4.6L 2V-TICK NOISE FROM ENGINE-ENGINES BUILT BEFORE 9/17/2003. *MJ Click to view a copy of the full alert on NHTSA's website (select "Manufacturer Communication")
2003-11-10	203000 WHEELS:LUGS/NUTS/BOLTS CORRECT LUG NUT TORQUE SPECIFICATIONS – INCREASE WHEEL NUT AND STUD SIZE – SERVICE TIP. *TT Click to view a copy of the full alert on NHTSA's website (select "Manufacturer Communication")
2004-02-01	162000 STRUCTURE:BODY INTERIOR CARPET CURLING NEAR THE EMERGENCY BRAKE. *TT Click to view a copy of the full alert on NHTSA's website (select "Manufacturer Communication")
2004-02-01	151200 SEAT BELTS:FRONT:WEBBING SAFETY BELT DIFFICULT TO PULL OUT DUE TO WEB STOP BUTTON USED FOR VEHICLE ASSEMBLY. *MJ Click to view a copy of the full alert on NHTSA's website (select "Manufacturer Communication")
2005-01-01	110000 ELECTRICAL SYSTEM POPPING OR QUAVERING FROM RADIO ON THE AM BAND. *TT Click to view a copy of the full alert on NHTSA's website (select "Manufacturer Communication")
2006-01-01	030000 SERVICE BRAKES, HYDRAULIC BRAKE SHUDDER. *TT Click to view a copy of the full alert on NHTSA's website (select "Manufacturer Communication")
2004-03-22	357100 EQUIPMENT:APPLIANCE:AIR CONDITIONER INTERMITTENT LOSS OF COOLING OR AIRFLOW FROM A/C SYSTEM AT HIGHWAY DRIVES. *TT Click to view a copy of the full alert on NHTSA's website (select "Manufacturer Communication")
2004-03-22	130000 VISIBILITY POP/THUMP NOISE AT END OF WINDOW MOVEMENT AND/OR DRIVER’S WINDOW BOUNCE BACK AND REVERSE TO MID-POSITION. *TT Click to view a copy of the full alert on NHTSA's website (select "Manufacturer Communication")
2004-03-22	022130 SUSPENSION:REAR:SPRINGS:AIR SUSPENSION SYSTEM AIR SUSPENSION COMPRESSOR NOISE. *TT Click to view a copy of the full alert on NHTSA's website (select "Manufacturer Communication")
2003-09-15	110000 ELECTRICAL SYSTEM REMOTE KEYLESS ENTRY (RKE) – SERVICE TIPS. *TT Click to view a copy of the full alert on NHTSA's website (select "Manufacturer Communication")
2005-10-07	221600 SEATS:FRONT ASSEMBLY:POWER ADJUST DRIVERS FRONT POWER SEAT WILL NOT MOVE FORWARD OR REARWARD. *TT Click to view a copy of the full alert on NHTSA's website (select "Manufacturer Communication")
2004-10-01	190000 TIRES TIRE FEATHERING AT LOW MILEAGE. OASIS. VARIOUS MODELS INCLUDING 2005 EXPEDITION. *TT Click to view a copy of the full alert on NHTSA's website (select "Manufacturer Communication")
2004-10-01	090000 FUEL SYSTEM, OTHER MULTIPLE VEHICLES – FUEL LEVEL INDICATION CONCERNS – SERVICE TIP. VARIOUS MODELS INCLUDING 2005 SUPER DUTY F-SERIES, EXCURSION, EXPEDITION, EXPLORER, MOUNTAINEER AND AVIATOR. *TT Click to view a copy of the full alert on NHTSA's website (select "Manufacturer Communication")
2005-06-07	106220 POWER TRAIN:AXLE ASSEMBLY:AXLE SHAFT:SEAL AXLE SEAL LEAKS. LEAKS FROM REAR HALFSHAFT AXLE SEAL. SERVICE TIPS. *TT Click to view a copy of the full alert on NHTSA's website (select "Manufacturer Communication")
2004-12-31	221700 SEATS:FRONT ASSEMBLY:SEAT HEATER/COOLER CLIMATE CONTROLLED SEAT DIAGNOSIS – SERVICE TIPS. *TT Click to view a copy of the full alert on NHTSA's website (select "Manufacturer Communication")
2005-06-07	151300 SEAT BELTS:FRONT:RETRACTOR SAFETY BELT RETRACTION SPEED. *TT Click to view a copy of the full alert on NHTSA's website (select "Manufacturer Communication")
2004-12-13	138200 VISIBILITY:DEFROSTER/DEFOGGER/HVAC SYSTEM:REAR WINDOW REAR WINDOW DEFROSTER GRID/INTEGRAL ANTENNA DIAGNOSIS AND REPAIR – TERMINAL TAB REPAIR. *TT Click to view a copy of the full alert on NHTSA's website (select "Manufacturer Communication")
2004-12-31	012000 STEERING:COLUMN STEERING COLUMN CLUNK, POP OR CREAK. AR UPDATE. TT Click to view a copy of the full alert on NHTSA's website (select "Manufacturer Communication")
2004-08-23	061000 ENGINE AND ENGINE COOLING:ENGINE ENGINE MISFIRE OR RUNNING – COIL ON PLUG (COP) IGNITION SYSTEMS – WDS COP KIT DIAGNOSTIC TIPS. TO INCLUDE VARIOUS 2005 MODELS. * AR THIS ARTICLE 04161 SUPERSEDES TSB 03-14-04. Click to view a copy of the full alert on NHTSA's website (select "Manufacturer Communication")
2004-08-09	138120 VISIBILITY:DEFROSTER/DEFOGGER/HVAC SYSTEM:WINDSHIELD:ELECTRICAL HEATING ELEMENT REAR WINDOW DEFROSTER GRID/INTEGRAL ANTENNA DIAGNOSIS AND REPAIR – TERMINAL TAB REPAIR. *TT Click to view a copy of the full alert on NHTSA's website (select "Manufacturer Communication")
2003-10-01	353000 EQUIPMENT:ELECTRICAL PARKING AID SENSOR READINGS DO NOT DISPLAY ON WDS. *TT Click to view a copy of the full alert on NHTSA's website (select "Manufacturer Communication")
2003-10-01	030000 SERVICE BRAKES, HYDRAULIC ACCUMULATION OF BRAKE DUST ON THE WHEELS UNDER REGULATOR DRIVING CONDITIONS. *TT Click to view a copy of the full alert on NHTSA's website (select "Manufacturer Communication")
2004-01-01	106000 POWER TRAIN:AXLE ASSEMBLY CHATTER, SHUDDER, BINDING SENSATION, OR VIBRATION FROM LIMITED SLIP REAR AXLE DURING LOW SPEED TURNS. *TT Click to view a copy of the full alert on NHTSA's website (select "Manufacturer Communication")
2004-01-01	330000 INTERIOR LIGHTING COURTESY RAIL LAMPS DO NOT OPERATE CORRECTLY OR CAUSE A BATTERY DRAW. *TT Click to view a copy of the full alert on NHTSA's website (select "Manufacturer Communication")
2007-10-01	061000 ENGINE AND ENGINE COOLING:ENGINE SOME 1997-2008 VEHICLES EQUIPPED WITH A 4.6L 2V, 5.4L 2V, OR 6.8L 2V ENGINE–SPARK PLUG THREAD REPAIR PROCEDURE–NOT COVERED UNDER NEW VEHICLE LIMITED WARRANTY. NJ THIS INCLUDES F-53 MOTORHOME CHASSIS. UPDATED 2/23/10. PE Click to view a copy of the full alert on NHTSA's website (select "Manufacturer Communication")
2004-07-01	106000 POWER TRAIN:AXLE ASSEMBLY MULTIPLE VEHICLES USING FEHP REAR AXLE FLUID. FLUID USAGE CHANGE. *TT Click to view a copy of the full alert on NHTSA's website (select "Manufacturer Communication")
2004-01-01	110000 ELECTRICAL SYSTEM DIAGNOSTIC TROUBLE CODE (DTC) P0320 WITH POSSIBLE DRIVEABILITY CONCERNS AND/OR CHARGING SYSTEM WARNING INDICATOR ON WITH POSSIBLE DTC P0620. *TT Click to view a copy of the full alert on NHTSA's website (select "Manufacturer Communication")
2005-09-01	104000 POWER TRAIN:TRANSFER CASE (4-WHEEL DRIVE) A TINY CRACK, OR CRACKS, AROUND THE TRANSFER CASE DRAIN PLUG HOLE. *TT Click to view a copy of the full alert on NHTSA's website (select "Manufacturer Communication")
2005-10-03	137000 VISIBILITY:REAR WINDOW WIPER/WASHER REAR WINDOW WIPER INOPERATIVE. *TT Click to view a copy of the full alert on NHTSA's website (select "Manufacturer Communication")
2005-01-01	022000 SUSPENSION:REAR REAR AXLE NOISE REPAIR. *SC Click to view a copy of the full alert on NHTSA's website (select "Manufacturer Communication")
2005-03-21	063200 ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:MANIFOLD/HEADER/MUFFLER/TAIL PIPE USE OF STAINLESS STEEL EXHAUST STUDS IN SERVICE FOR 5.4L 2V ENGINE. *TT Click to view a copy of the full alert on NHTSA's website (select "Manufacturer Communication")
2005-03-01	200000 WHEELS ALUMINUM ALLOY WHEELS PITTING AND OR PEELING CLEANING PROCEDURES. *EH Click to view a copy of the full alert on NHTSA's website (select "Manufacturer Communication")
2005-03-07	282100 BACK OVER PREVENTION:WARNINGS:EXTERNAL FALSE PARKING AID WARNINGS. TT UPDATE. TT Click to view a copy of the full alert on NHTSA's website (select "Manufacturer Communication")
2005-05-01	106000 POWER TRAIN:AXLE ASSEMBLY AXLE SEAL LEAKS. *EH Click to view a copy of the full alert on NHTSA's website (select "Manufacturer Communication")
2005-03-07	063130 ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:EMISSION CONTROL:GAS RECIRCULATION VALVE (EGR VALVE) INTERMITTENT ROUGH IDLE – NON-COMMANDED EGR (EXHAUST GAS RECIRCULATION VALVE) FLOW. *TT Click to view a copy of the full alert on NHTSA's website (select "Manufacturer Communication")
2005-03-01	106000 POWER TRAIN:AXLE ASSEMBLY AXLE WHINE HOWL. THIS INCLUDES 1997-05 FORD VEHICLES. *EH Click to view a copy of the full alert on NHTSA's website (select "Manufacturer Communication")
2006-01-01	030000 SERVICE BRAKES, HYDRAULIC BRAKE SHUDDER (ROTOR THICKNESS VARIATION) DUE TO THE NEW LOW DUST FRONT BRAKE LINING USED IN PRODUCTION, OR NEW LININGS THAT WERE INSTALLED PER TSB 04-05-02. *TT Click to view a copy of the full alert on NHTSA's website (select "Manufacturer Communication")
2004-10-01	106000 POWER TRAIN:AXLE ASSEMBLY GRINDING NOISE FROM FRONT AXLE WHEEL HUBS ON ACCELERATION IN 2WD – SERVICE TIP. VARIOUS MODELS INCLUDING 2005 EXPEDITION/NAVIGATOR. *TT Click to view a copy of the full alert on NHTSA's website (select "Manufacturer Communication")
2004-03-01	020000 SUSPENSION RIDE HEIGHT ISSUES. *TT Click to view a copy of the full alert on NHTSA's website (select "Manufacturer Communication")
2004-03-01	106000 POWER TRAIN:AXLE ASSEMBLY AXLE WHINE AT HIGHWAY SPEEDS (40-60 MPH). *TT Click to view a copy of the full alert on NHTSA's website (select "Manufacturer Communication")
2004-03-01	135000 VISIBILITY:REARVIEW MIRRORS/DEVICES REVERSE TILT MIRROR FUNCTION – SERVICE TIP. *TT Click to view a copy of the full alert on NHTSA's website (select "Manufacturer Communication")
2004-03-01	106000 POWER TRAIN:AXLE ASSEMBLY REAR AXLE HALFSHAFT SEAL LEAK. *TT Click to view a copy of the full alert on NHTSA's website (select "Manufacturer Communication")
2003-09-01	110000 ELECTRICAL SYSTEM VEHICLES EQUIPPED WITH ADVANCETRAC STABILITY ASSIST/INTERACTIVE VEHICLE DYNAMICS – IVD) MAY EXHIBIT A DIAGNOSTIC TROUBLE CODE C1998. *TT Click to view a copy of the full alert on NHTSA's website (select "Manufacturer Communication")
2003-09-01	063000 ENGINE AND ENGINE COOLING:EXHAUST SYSTEM MOANING NOISE FROM THE EXHAUST SYSTEM, OR VIBRATION IN THE REAR PASSENGER FLOOR PAN, WHEN DRIVING 45-55 MPH AND 1200-1400 RPM ALL WITHOUT FLEX COUPLING IN THE EXHAUST. *TT Click to view a copy of the full alert on NHTSA's website (select "Manufacturer Communication")
2004-09-06	106000 POWER TRAIN:AXLE ASSEMBLY CHATTER, SHUDDER, A BINDING SENSATION, OR VIBRATION DURING LOW SPEED TURNS ON VEHICLES EQUIPPED WITH THE 9.75 INCH OR 8.8 INCH LIMITED SLIP REAR AXLE. *TT Click to view a copy of the full alert on NHTSA's website (select "Manufacturer Communication")
2003-11-01	357100 EQUIPMENT:APPLIANCE:AIR CONDITIONER LOSS OF CLIMATE CONTROL COOLING DURING EXTENDED DRIVING. *TT Click to view a copy of the full alert on NHTSA's website (select "Manufacturer Communication")
2003-11-01	063200 ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:MANIFOLD/HEADER/MUFFLER/TAIL PIPE BROKEN EXHAUST MANIFOLD STUDS. *TT Click to view a copy of the full alert on NHTSA's website (select "Manufacturer Communication")
2003-11-01	110000 ELECTRICAL SYSTEM PARKING AID SYSTEM MESSAGES AND CONTROL FUNCTIONS DO NOT DISPLAY IN THE MESSAGE CENTER. *TT Click to view a copy of the full alert on NHTSA's website (select "Manufacturer Communication")
2003-11-01	090000 FUEL SYSTEM, OTHER FUEL SIGNAL TO INSTRUMENT CLUSTER SERVICE TIP. *TT Click to view a copy of the full alert on NHTSA's website (select "Manufacturer Communication")
2005-04-01	282100 BACK OVER PREVENTION:WARNINGS:EXTERNAL FALSE PARKING AID WARNINGS. *TT Click to view a copy of the full alert on NHTSA's website (select "Manufacturer Communication")
2005-04-01	106000 POWER TRAIN:AXLE ASSEMBLY REAR AXLE NOISE REPAIR. *TT Click to view a copy of the full alert on NHTSA's website (select "Manufacturer Communication")
2005-04-01	010000 STEERING STEERING WHEEL AT 65 MPH (105 KM/H) OR HIGHER. *TT Click to view a copy of the full alert on NHTSA's website (select "Manufacturer Communication")
2004-11-01	135000 VISIBILITY:REARVIEW MIRRORS/DEVICES REVERSE TILT MIRROR SYSTEM DIAGNOSTICS AND REPAIR. *EH Click to view a copy of the full alert on NHTSA's website (select "Manufacturer Communication")
	021230 SUSPENSION:FRONT:SPRINGS:AIR SUSPENSION SYSTEM AIR SUSPENSION PERFORMANCE – HEIGHT SENSOR LINKAGE ARM DISENGAGING. *KB Click to view a copy of the full alert on NHTSA's website (select "Manufacturer Communication")
2006-01-01	106000 POWER TRAIN:AXLE ASSEMBLY LIMITED SLIP AXLE CHATTER, SHUDDER, BINDING SENSATION, OR VIBRATION DURING LOW SPEED TURNING MANEUVERS. *TT Click to view a copy of the full alert on NHTSA's website (select "Manufacturer Communication")
2003-12-01	110000 ELECTRICAL SYSTEM DIAGNOSTIC TROUBLE CODE (DTC) P0320 WITH DRIVEABILITY SYMPTOMS. *MJ Click to view a copy of the full alert on NHTSA's website (select "Manufacturer Communication")
2003-12-01	199000 TIRES:PRESSURE MONITORING AND REGULATING SYSTEMS TIRE PRESSURE MONITORING SYSTEM (TPMS) MODULE CONFIGURATION – SERVICE TIP. *MJ Click to view a copy of the full alert on NHTSA's website (select "Manufacturer Communication")
2003-08-01	199000 TIRES:PRESSURE MONITORING AND REGULATING SYSTEMS VEHICLES WITH A SILVER VALVE STEM TIRE PRESSURE MONITOR SYSTEM (TPMS) MAY EXHIBIT A WARNING LIGHT/MESSAGE ON. *TT Click to view a copy of the full alert on NHTSA's website (select "Manufacturer Communication")

2004 FORD Expedition

4 Recalls for 2004 FORD Expedition

11 Complaints sent to the Center for Auto Safety for 2004 FORD Expedition

289 Complaints submitted to NHTSA for 2004 FORD Expedition

5 Investigations for 2004 FORD Expedition

106 Service Alerts for 2004 FORD Expedition